3406 Cat Rebuild Kit
There's nothing quite like the sound of a smoothly running diesel engine. And when it comes to diesel engines, there aren't many that are more iconic than the Caterpillar 3406. Whether you're looking to rebuild one of these engines or you're simply interested in the different rebuild kit options that are out there, we've got you covered.
Option 1: The Caterpillar 3406 C In-Frame / Overhaul Rebuild Kit
The first option we're going to look at is the Caterpillar 3406 C in-frame / overhaul rebuild kit.
This kit is designed specifically for the 3406 C engine, which was introduced in the late 1980s and was used in a variety of different applications, including construction equipment and heavy-duty trucks.
The kit includes everything you need to perform an in-frame or overhaul rebuild on your engine, including:
- Pistons and liners
- Rings
- Main and rod bearings
- Gaskets and seals
- Valve train components
In addition to the above components, you also have the option to add on other necessary items like camshaft bearings, a water pump, and an oil pump to complete your rebuild.
One thing to keep in mind is that if you're opting for an in-frame rebuild, you won't need to perform as much work as you would for an overhaul rebuild. With an in-frame rebuild, you're essentially refreshing the engine by swapping out the piston rings, bearings, and other components that experience the most wear and tear. This is a good option if your engine isn't showing any major signs of wear but you want to give it some TLC to keep it running smoothly.
If, however, your engine is showing significant signs of wear and tear, an overhaul rebuild might be necessary. With an overhaul rebuild, you'll be taking apart the engine and replacing any components that are worn out or damaged. This is a more time-intensive process but can give you a like-new engine that should perform reliably for years to come.
Option 2: The Caterpillar 3406 I (980C) Engine Rebuild Kit

Our second option is the Caterpillar 3406 I (980C) engine rebuild kit.
This kit is designed for the earlier model of the Caterpillar 3406 engine, which was used primarily in the Caterpillar 980C wheel loader.
The kit includes many of the same components as the 3406 C kit, including pistons and liners, rings, bearings, and gaskets and seals. However, because the 3406 I engine is slightly different from the 3406 C engine, there are a few additional components that are included in this kit, such as:
- A front crankshaft seal
- A front cover gasket
- A connecting rod bushing set
- A thrust washer set
Overall, both of these kits should provide you with everything you need to rebuild your Caterpillar 3406 engine and get it running smoothly again. Which kit you choose will depend on which version of the engine you have and the level of rebuilding that's necessary.
Before you start your rebuild, though, it's worth taking some time to carefully inspect your engine and diagnose any issues that might be present. This will give you a better idea of the specific components you'll need to replace and can help you plan out your rebuild more effectively.
Additionally, it's important to make sure you have all of the necessary tools and equipment on hand before you begin your rebuild. This can include items like a torque wrench, torque angle gauge, and dial bore gauge.
While rebuilding an engine can be a time-intensive process, it can also be incredibly rewarding. Not only will you be able to extend the life of your engine and save money in the long run, but you'll also have the satisfaction of knowing that you did the work yourself.
So if you're ready to roll up your sleeves and tackle a Caterpillar 3406 engine rebuild, be sure to check out the kits we've highlighted above to get started.
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